Build a deck on a concrete slab NEW

Build a deck on a concrete slab NEW

 

 

Click Here for USA Adjustable Joist Support

 

Here are some useful tips when using the KlevaKlip Adjustable Joist Support to build decks over concrete. Please Check out this detailed Installation Video

How can I purchase the KlevaKlip Adjustable Joist Support?

Via your preferred Timber Merchant or Hardware store or alternatively you can purchase on our Online store.

 

Go to where to Purchase

    Go to Online Store

Adjustable Joist Support Installation Information

INSTALLATION STEPS FOR KLEVAKLIP ADJUSTABLE JOIST SUPPORT AJ45KIT & AJH45G (AUS/NZ)

Watch our Adjustable Joist Support (Aus/NZ)Install Video

Click here for AJ45KIT PDF Install Steps

 

Click here for AJH45G PDF Install Steps

 

 INSTALLATION STEPS FOR KLEVAKLIP ADJUSTABLE JOIST SUPPORT AJH38G (USA)

Watch our Adjustable Joist Support AJH38G (USA) Installation Video

Click here for AJH38G PDF Install Steps

Step 1 - Positioning Joist Support Base Plates

Mark out positions for the base plates on the concrete slab (see table for minimum span requirements for various width joists) These are all based upon “continuous span” with joists at 450mm between centers. Either use a “straight edge” or run a string line from one of the notches in the outer base plates and flick the line for the positions of the internal base plates.

step1
Step 2 - Drill Holes for Base Plates

Drill holes for base plates (or for joist supports if securing them directly to concrete) using 12mm or 10mm masonry bit.

step2

Step 3 - Inserting the Hex Bolt

Insert 10mm hex-bolt through base plate.

AJ45KIT is designed to provide a "top of the joist" height from 86mm using 100mm length fully threaded bolts + 70mm x 45mm joists to 150mm  + 90mm x 45mm joists.

AJH45G is designed to provide a "top of the joist" height from 86mm using 60mm long bolts + 70mm x 45mm joists to 170mm using 120mm long bolts  + 90mm x 45mm joists.

You can increase this height to 220mm by using 140mm x 45mm Joist (This is the maximum Joist height you can use).

step3

Step 4 - FIXING BASE PLATE

Fix base plate to concrete using 12mm DynaBolts or 10mm masonry bolts. Repeat steps 1 - 4 for all base-plates to be installed.

Tip No. 1 Before fully tightening DynaBolts,  either use a straight edge or run a string line along the edge of the base-plate vertical bolts to ensure they line up correctly. Adjust base-plate in the slot if required.

Tip No. 2 Check all base-plates are "square" to the above-mentioned straight edge or stringline

step4

Step 5 - Attach Joist Support

Attach joist support onto hex bolts and adjust to approx height required. Semi-tighten nuts - this will tighten the whole structure enough to withstand joists being inserted and secured

STEP 7 - JOIST ADJUSTMENT

Adjust joist to correct height using dumpy or laser-level or string line. (Note - you will need to loosen the nuts off if the joist support height needs adjusting)

Fully tighten nuts locking the joist support


Step - 6 Insert Joist into Support

Insert joist into joist support and secure with minimum 2 of 25mmx 3.2mm connector nails on each side of the joist support.

Tip - when fixing nails, brace the other side of the joist support with your foot to minimise vibration.

step6 

 

How to calculate how many Adjustable Joist Supports are needed for your deck?

We quite often find that people have miscalculated the number of adjustable joist support required for their decking area. We believe the main cause of this is that people work out the length of their joists, and simply divide by the "support spacings" (taken from our span table) they have decided on between the supports - eg - having a 3 metre length joist with spacings of 1 metre to give 3 supports.

Wrong! - This does not take into account the initial support at the start of the joist.

Therefore, the correct answer would be 4.

Similarly, when working out the number of joists required, you need to work out the number of "joists spacings" along your deck and remember to add one for the initial joist.

So, to finalise the number of supports you will need for your deck, multiply the number of joists on your deck by the number of supports to be placed along your joists. This should give you an accurate answer.

IF IN DOUBT - DRAW A SMALL DIAGRAM WITH CROSSES FOR YOUR SUPPORTS AND SIMPLY COUNT THEM UP.


Load Bearing:

The KlevaKlip Adjustable Joist Supports system has been independently tested to support a load bearing capacity of 350 kg per square metre or 60 PSF  when used at the recommended joist spans listed below.


Corrosion Protection:

KlevaKlip Joist Supports and Base Plates have been hot dip galvanised in accordance with Australian Standards AS/NZS 4680:2006 (ISO 1461) or International Standards ISO 1461:2009 and USA Standards ASTM A123.


Span requirements for  base-plate positioning for AJ45KIT & AJH45G (Aus/NZ)

 

All based upon "continuous span" with joists at 450mm between centre's.

      Joist Size Recommended Span (mm) Maximum Span (mm)
70 x 45 MGP10 800 1200
90 x 45 MGP10 1000 1500
90 x 45 MGP12 1200 1600
*120x45MGP10 1200 1800
*140x45MGP10 1200 1800
 * Joist span limited by lateral loading on bolts

Span requirements for base-plate positioning for AJH38G (USA)

All based upon “continuous span” with joists set at 16 inches between centres.

All joists should be pressure treated for continuous outdoor use.

Joist Size Recommended Span (feet) Maximum Span (feet)
 2 x 4 inch 3 ft 3 inch 4 ft 11 inch
2 x 6 inch 4 ft   6 ft  *

* Joist span limited by lateral loading on bolts

 

Heights achieved when using 100mm for AJ45KIT, 60mm & 120mm long M10 Hex Head Bolts for AJH45G Adjustable Joist Supports (Aus/NZ)? 

Note: All measurements for 60mm &120mm are based on using Galvanised Zenith brand M10 hex head long-threaded bolts.

 Adjustable Joist Type Hex Head Bolt Length Min Height to Bottom of Joist Max Height to Bottom of Joist Min Height to Top of 70/90mm Joist Max Height to Top of 70/90/140mm Joist

Adjusta?ble

Joist "Kit" (AJ45KIT)

100mm 16mm 20mm 86* / 106mm 130 / 150 / 200mm

Standard Adjustable Joist

(AJH45G)

 60mm  16mm  20mm 86 / 106mm  90 /110
120mm 18mm 80mm 88* / 108mm 150 /170/ 220mm
**No Bolt 6mm   76 / 96mm  

* If using long bolts at low heights, to prevent the bolts protruding past the top of joist, the end of the bolt will need to be cut off.

** When Using Joist Support Only.

 

What Length 3/8 inch Bolts do you require AJH38G?

 AJH38G (USA)

Note: All measurements based on using Galvanised long-threaded hex head bolts.

Hex Head Bolt Length Min Height to Bottom of Joist Max Height to Bottom of Joist Min Height to Top of 4/6 inch Joist Max Height to Top of 4/6 inch Joist
2 1/2 inch 5/8 inch 1 inch 4 1/4 / 6 1/4 inch 4 1/2/ 6 1/2 inch
5 inch 3/4 inch* 3 1/4 inch 4 1/2*/ 6 1/2 inch 6 1/2 / 8 1/2 inch
**No Bolt 1/4 inch   3 3/4 / 5 3/4 inch  

* If using long bolts at low heights, to prevent the bolts protruding past the top of joist, the end of the bolt will need to be cut off.

** When Using Joist Support Only.